Txhawm rau txuas ntxiv Kev Pabcuam Lub Neej Ntawm Lub Thawv Gluing Tshuab, Cov Cheebtsam Tseem Ceeb Yuav Tsum Tau Saib Xyuas Txhua Hnub?

Raws li cov cuab yeej tseem ceeb ntawm kev lag luam ntim khoom lag luam, kev ua haujlwm ruaj khov ntawm folding tshuab ncaj qha cuam tshuam rau kev tsim khoom thiab cov khoom zoo. Txawm li cas los xij, vim muaj kev ua haujlwm siab tsis tu ncua, nplaum nplaum, plua plav thiab lwm yam, qhov tseem ceeb ntawm cov cuab yeej siv tau yooj yim heev rau hnav thiab hnub nyoog. Kos rau ntawm qhov kev paub dhau los ntawm kev lag luam, daim ntawv no tau piav qhia txog qhov tseem ceeb thiab cov txheej txheem kev saib xyuas hauv kev tu txhua hnub ntawm lub tshuab folding los pab cov lag luam kom ntev lub neej kev pab cuam ntawm cov cuab yeej mus rau qhov siab tshaj plaws.
Ua ntej, kis system: siv thiab saw precision txij nkawm.
1.Dynamic Conveyor Belts tswj
Conveyor txoj siv sia, raws li "cov hlab ntsha" 'ntawm cov ntawv tais ceev tseg-gluers, suav tias yog lub luag haujlwm tseem ceeb ntawm kev thauj mus los ntawm daim duab.
Kev tshuaj xyuas txhua hnub: tshuaj xyuas txoj siv tawv rau cov kab nrib pleb, bristles, roj stains, thiab lwm yam., tshwj xeeb tshaj yog qhov hnav thiab tsim kua muag ntawm txoj siv thiab lub siab rollers ntawm qhov chaw sib cuag ntawm ntu pub mis ua ntej pib txhua hnub. Ib lub lag luam ntim khoom txuas ntxiv txoj siv sia ntev li 40% los ntawm kev txhim kho cov khoom siv nro kom tswj txoj siv tawv tsis pub dhau ± 5% ntawm tus nqi tsim.
Ntxuav tsis tu ncua: Ntxuav cov nplaum seem ntawm daim kab xev kom huv si nrog ib lub tshuab ntxuav tshwj xeeb ib zaug ib lub lim tiam. Tsis txhob khawb nrog cov cuab yeej ntse. Rau ua ntej - cov ntaub qhwv, siv txhuam txhuam kom tshem tawm cov plua plav hauv cov ntaub ntawv.
Kev Kho Kev Nyuaj Siab: Txheeb xyuas qhov nro ntawm txoj siv sia txhua 200 teev siv "ntiv tes nias" (qhov zoo tshaj plaws poob qis dua 15 hli thaum nias lub midsection ntawm txoj siv). Ib lub chaw tsim khoom lag luam tau thov kom nce 10% hauv txoj siv sia rau kev siab - ceev ceev -gluers los them nyiaj rau elastic deformation thaum lub sijhawm ua haujlwm.
Kev Hloov Kev Taw Qhia: Thaum hloov txoj siv sia, xyuas kom cov xub taw qhia yog taw rau tib qho kev taw qhia raws li kev khiav thiab hloov txhua txoj siv hauv tib pab pawg. Ib lub tuam txhab tau ntsib lub asynchronous tsav lub cev muaj zog tsis ua haujlwm vim qhov sib txawv ntawm cov khoom sib xyaw ua ke, uas tau nce qhov ua tsis tiav los ntawm 30%.
2. Lubrication thiab kev tiv thaiv ntawm kis tau tus mob chains
Blockchain xav tau ib qho "peb-theem tu" system:
Txhua Hnub Lubrication: Siv cov roj nplaum tshwj xeeb rau cov saw hlau tsav txhua hnub, ua tib zoo saib xyuas qhov khoov ntawm cov saw rov qab. Ib lub lag luam ib lub tshuab lubrication tsis siv neeg los txo cov saw hnav los ntawm 65%.
Kev tshuaj xyuas txhua hli: Tshawb xyuas qhov ntev ntawm cov saw hlau thiab hloov lossis txo cov saw hlau thaum sib txuas ntev tshaj 1.5% ntawm qhov ntev ntawm thawj. Txheeb xyuas cov hniav txhuam hniav hnav thiab hloov cov sprocket thaum lub voj voog lub voj voog ntau dua 2 hli.
Ib nrab-Txhim kho ib xyoos ib zaug: Tshem cov saw hlau los ntxuav thiab rov sib dhos, hloov cov ntawv qhia cov pins thiab cov menyuam hnav. Chains nyob rau hauv siab - ceev GYROBOX units tau khaws cia hauv qhov tob txhua 1,000 teev ua haujlwm.
ii. Glue Application System: Kev ntsuas los xyuas kom meej cov kua nplaum ntws
1. Precision txij nkawm ntawm Glue Roller Cheebtsam
Kev saib xyuas ntawm Glue roller system kev saib xyuas yuav tsum tau them sai sai rau "peb qhov tseeb thiab ob tus qauv":
Ntxuav txhua hnub: Ntxuav cov txaj thiab cov lauj kaub nrog dej sov ua ntej tua txhua hnub kom tiv thaiv cov nplaum los ntawm kev ua kom khov thiab txhaws. Rau cov tshuab kub yaj, siv cov tshuaj ntxuav tshwj xeeb kom tshem tawm cov nplaum uas seem.
Kev tu txhua lub limtiam: Tshem tawm cov kua nplaum rau cov khoom siv thiab siv cov tshuaj ntxuav ultrasonic kom tshem tawm cov nplaum seem ntawm impeller qhov khoob. Ib lub lag luam txo cov xim heterogeneity tsis xws luag los ntawm 8% mus rau 2% los ntawm kev nce qhov zaus ntawm cov kua nplaum rau cov menyuam tu.
Kev kho qhov tsis sib haum: Qhov sib txawv ntawm lub txaj thiab lub siab rau cov menyuam yob tau kuaj xyuas tsis tu ncua nrog lub tsev pheeb suab ntsuas los tswj nws ntawm 1.2 thiab 1.5 npaug ntawm cov ntawv tuab. Rau microflute cardboard, clearance yuav tsum tau 0.1mm-theem precision.
Kev ntsuas siab: Peb lub hlis twg ntsuas ntawm radial runout ntawm cots siv dial indicators, kev hloov ntawm bearings los yog hloov cov cots thaum ntaus ntau tshaj 0.05mm. Cov cuab yeej ua txhaum kev soj ntsuam qhia tau hais tias 60% ntawm txheej txheej txawv txav yog vim cots concentric sib txawv.
2. Kev saib xyuas ntse ntawm Cov Txheej Txheem Txhaum Cai
Cov ntaub ntawv niaj hnub no-gluer spray kua nplaum tshuab yuav tsum muaj "cov ntaub ntawv- tsav tsheb" system:
Kev Kho Lub Nozzle: Tom qab txhua lub sijhawm poob, siv cov tshuaj tiv thaiv- kom qhuav rau lub nozzle thiab siv ib rab koob tshwj xeeb ib zaug ib lub lim tiam txhawm rau tshem tawm cov qhov nozzle. Rau piezoelectric printheads, lawv yuav tsum tau ntxuav cov txheej txheem tsis tu ncua thiab txiav.
Glue Path Monitoring: Txhim kho lub siab sensor kom tsis tu ncua saib xyuas lub siab hose thiab tshuaj xyuas cov kua nplaum thiab cov lim dej thaum lub siab hloov pauv ntau dua ± 5%. Ib lub lag luam txo cov kua nplaum tawg ua txhaum los ntawm 80% los ntawm kev saib xyuas cov kua nplaum txoj kev.
Kev tswj qhov kub thiab txias: Rau cov tshuab kub yaj, xyuas kom meej tias qhov kub ntawm lub disk yog qhov ruaj khov rau tus nqi ntawm ± 3 ° C. Calibrate kub sensors peb lub hlis twg los tiv thaiv cov nplaum carbonization tsis ua hauj lwm ntawm kev tswj kub tsis ua hauj lwm.
III. Folding System: Ntsiab Technology rau Precision Maintenance
1. Dynamic hloov ntawm Folding Gearboxes
Kev saib xyuas ntawm qhov tseeb folding yuav tsum tau "3D calibration":
Kho lub kaum sab xis: Lub kaum sab xis ntawm cov menyuam folding yog ntsuas tsis tu ncua siv lub kaum ntse ntse -meter los xyuas kom meej tias nws yog perpendicular rau daim duab los qhia kab nrog qhov yuam kev tsawg dua lossis sib npaug li 0.5℃. Ib lub tuam txhab tau siv lub tshuab laser sib dhos kom ua tiav lub kaum sab xis folding tsis pub dhau 0.2 degree.
Kev kho siab: siv lub siab sensors tsis tu ncua saib folding cov menyuam siab, yuav kho siab raws li qhov hnyav ntawm cov duab los qhia. Rau cov duab los qhia saum toj 250g / m2, tswj siab hauv 0.4-0.6MPa.
Gap Matching: Txheeb xyuas qhov sib txawv ntawm folding roller thiab conveyor siv kom nws loj dua 0.2-0.3mm ntawm cardboard thickness. Cov khoob khoob loj tuaj yeem ua rau tsis tiav folding, thaum qhov khoob tsis txaus tuaj yeem tsoo cov duab los qhia.
2. Synchronous Maintenance of Pressure Vessels
Kev tswj lub nkoj siab yuav tsum ua raws li "siab-kub- sijhawm" peb- qauv tswj qhov loj:
Kev sib npaug ntawm kev sib npaug: Tshawb xyuas lub siab band siab siv cov ntsuas ntsuas siab txhua lub hlis thiab kho cov ntsia hlau rods kom tswj tau qhov sib txawv ntawm qhov siab tsawg dua lossis sib npaug li 5%. Ib lub tuam txhab tau teeb tsa pneumatic ntsuas qhov system kom nce siab sib xws rau 98%.
Kev tswj qhov kub thiab txias: Rau cov ntsuas kub, xyuas kom tseeb tias qhov tseeb ntawm qhov ntsuas kub ntsuas qhov tseeb nyob hauv + -2℃. Qhov kub thiab txias ua rau cov nplaum nplaum ua ntej, thiab qhov kub tsis txaus cuam tshuam rau lub zog adhesion.
Lub sij hawm teem sijhawm: Kho lub sij hawm nias raws li tus yam ntxwv kho ntawm cov nplaum, thiab tuav cov nplaum kom qhuav ntawm 0.8 thiab 1.2 vib nas this. Lub precision ntawm lub sij hawm nias tau nce mus rau ± 0.1 vib nas this los ntawm PLC qhov kev pab cuam optimization.
IV. INTRODUCTION Fais fab system: lub paj hlwb ua haujlwm ruaj khov
1. Kev tu thiab tu ntawm Photoelectric Sensors
Kev saib xyuas photoelectric sensor yuav tsum tau tswj xyuas raws li "peb txoj cai ceev faj":
Kev tiv thaiv kev ua qias tuaj: Ntxuav lub ntsej muag txhua hnub nrog lint - cov ntaub tsis pub dawb, nrog rau kev saib xyuas tshwj xeeb los tiv thaiv cov kab mob sib kis hauv cov seem sensors ua ntej folding. Ib lub tuam txhab tau teeb tsa lub siab zoo plua plav tshem tawm uas txo qhov tsis ua haujlwm ntawm 75%.
Kev tiv thaiv kev cuam tshuam: xyuas qhov kev ruaj ntseg ntawm sensor mounting bracket kom tiv thaiv kev vibration induced detection deviations. Rau cov reflectors, lub reflector ces kaum yuav tsum tau kho raws sij hawm kom tswj lub teeb liab zog nyob rau hauv lub teeb ntau yam.
Tiv thaiv kev laus: Txheeb xyuas cov kab hluav taws xob txuas hluav taws xob txhua 6 lub hlis thiab hloov oxidized connectors raws sijhawm. Ib lub tuam txhab siv IP67 ntsuas photovoltaic sensors txuas ntxiv lub sijhawm tawg mus rau 5,000 teev.
2. Kev saib xyuas ntawm cov tshuab hluav taws xob
Kev saib xyuas hluav taws xob yuav tsum tsim kom muaj "kev saib xyuas mob" system:
Kev ntsuas kub ntsuas: kev teeb tsa lub ntsuas kub infrared, kev soj ntsuam tas li ntawm lub cev muaj zog, qhov kub siab tshaj qhov ntsuas 15%, yuav tsum tau nres rau kev tshuaj xyuas . 1 tiv thaiv lub cev muaj zog burnout los ntawm hluav taws xob kub ceeb toom systems.
Kev Ntsuam Xyuas Kev vibration: lub cev muaj zog bearing tej yam kev mob bearings raug kuaj xyuas peb lub hlis twg siv kev vibration analyzers thiab bearings raug hloov thaum vibration qhov tseem ceeb tshaj ISO 10816 tus qauv. Kev saib xyuas tshwj xeeb yuav tsum tau them rau kev cuam tshuam ntawm kev vibration siab ntawm cov kabmob rau zaus tsav motors.
Kev Tshuaj Xyuas Nres: Tshawb xyuas lub cev muaj zog nres lub thickness ib hlis ib zaug thiab hloov yog tias hnav tshaj 60% ntawm thawj thickness. Kho qhov nres tshem tawm mus rau 0.3-0.5mm kom paub meej tias lub sij hawm nres nres Tsawg dua lossis sib npaug li 0.2 vib nas this.
V. Kev saib xyuas zoo: kev txhim kho ntawm Kev Tiv Thaiv Kev Tiv Thaiv
Tsim cov ntaub ntawv khoom siv: Tsim cov ntaub ntawv hluav taws xob rau txhua lub nplaub tshev, suav nrog cov ntaub ntawv ntawm kev hloov pauv tseem ceeb, keeb kwm tsis ua haujlwm thiab cov phiaj xwm kev saib xyuas kom ua tiav cov ntaub ntawv saib xyuas.
Siv cov kev saib xyuas qib: Tsim kom muaj kev saib xyuas txhua hnub, txhua lub limtiam thiab txhua hli raws li cov khoom tseem ceeb thiab kev hnav thiab tsim kua muag kom ntseeg tau tias kev saib xyuas hauv nruab nrab ntawm cov khoom tseem ceeb.
Train Professional team: npaj cov neeg ua haujlwm saib xyuas kom ua tiav cov kev cob qhia tsis tu ncua, paub qhov tshiab sensor debugging, PLC program optimization thiab lwm yam kev txawj ntse, txhim kho kev tu lub peev xwm.
Qhia kev saib xyuas ntse: txhim kho IoT sensors, txuas ntxiv sau cov ntaub ntawv kev khiav hauj lwm ntawm lub cuab yeej, thiab siv cov ntaub ntawv loj tsom xam los kwv yees lub neej ntawm cov khoom, ua rau kev hloov ntawm "post- tsis tu ncua" mus rau "kev saib xyuas kev kwv yees."
Los ntawm kev ua raws li cov kev tswj xyuas cov tswv yim no, lub lag luam ntim loj tau ua tiav hauv kev nce lub sij hawm poob ntawm cov ntawv tais ceev tseg -gluers los ntawm 1,200 mus rau 2,800 teev, txo cov nqi tu txhua xyoo los ntawm 42% thiab nce Cov Khoom Siv Tag Nrho Cov txiaj ntsig mus rau saum 85%. Qhov no piav qhia tag nrho hais tias kev saib xyuas txhua hnub ntawm kev tshawb fawb thiab kev ua haujlwm sawv cev rau txoj hauv kev los ua kom lub neej ntev ntawm lub tshuab folding thiab txhim kho kev tsim khoom. Nrog rau kev txhim kho ntawm kev tsim cov cuab yeej ntse, kev saib xyuas yav tom ntej ntawm lub tshuab folding yuav ntse dua thiab raug, tab sis cov tswv yim thiab cov txheej txheem tseem yuav yog lub hauv paus ntawm kev tswj cov khoom siv.